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Sears Kenmore / Whirlpool / Roper / Kitchen Aid - (Direct Drive)   Date: Wednesday 07 February, 2007
Sears Kenmore / Whirlpool / Roper / Kitchen Aid - (Direct Drive) - Motor Coupler Replacement

Motor Coupler Replacement direct drive
Whirlpool / Kenmore / Roper / Kitchen Aid washer ?

If you have ever tried to check out the direct drive washer manufactured by Whirlpool Corp., you found out pretty quickly that you can't hardly do anything until the cabinet is removed. The older Whirlpool Corp. washers with a belt do not have a removable cabinet.
Back of 
Direct Drive 
ddwashrearview.jpg (87040 bytes)
Back of 
Belt Drive Washer

beltdrvwashbackview.jpg (96386 bytes)

While it may sound like a pain to have to remove the cabinet, in reality it is really simple, and it makes getting to the parts a breeze.

All you need is a Phillips screwdriver and a flat blade screwdriver.

First step, of course is to unplug the machine. Then remove the 2 Phillips screws on the bottom of the timer console.

ddwashtop.jpg (65379 bytes)

The timer console in hinged in the back. Pull the console forward slightly to clear the hooks on the bottom of the end caps, and roll the console up from the bottom on it's hinges.

ddwashtop2.jpg (54989 bytes)

Under the console you will see a 3 wire harness that is plugged into the top of the cabinet. Unplug this harness

ddwashtop3.jpg (54354 bytes)

Using the flat blade screwdriver, pop off the 2 metal clips that are holding the back panel to the top of the cabinet. These clips are sort of "S" shaped, and are located near the left and right edges of the top of the cabinet.

wpddwash4.jpg (52537 bytes)

 

Grasp the cabinet on each side, pull the top of the cabinet towards you to a 45 degree angle. Pull straight back on the cabinet and it will slip right off.

wpddwash5.jpg (50181 bytes)

Remove the pump clips and slide the pump off of the shaft

wpddwash6.jpg (60823 bytes)

 Motor Front Shaft -  check pump for leakage and check front bearing in motor for play

wpddwash7.jpg (71585 bytes)

Unplug motor harness and cap if used 

wpddwash9.jpg (61633 bytes)

Remove screws in motor clips

wpddwash10.jpg (63280 bytes)

Pry motor clips loose

wpddwash11.jpg (70056 bytes)

Remove motor

wpddwash12.jpg (80483 bytes)

 

wpddwash13.jpg (60325 bytes)

Pry coupler off of motor shaft

wwddwash14.jpg (69299 bytes)

Remove motor mount plate

wpddwash15.jpg (63193 bytes)

Pry other half of coupler off of transmission shaft

wpddwash16.jpg (63741 bytes)

Install new coupler and reinstall everything in reverse order

 

To replace the cabinet

Put the cabinet up to the front edge of the base, open the lid so you can see the inside bottom of the cabinet.

Tilt the cabinet to a 45 degree angle and slip the bottom front lip of the cabinet under the front of the base (make sure the console is hinged up).

Now let the cabinet go down. There are 2 dowels on each side of the base that must match up with slots on the side bottom lips of the cabinet.

After the cabinet is in place, look at the back and make sure it is lining up properly on one side. Reinstall the "S" bracket on that side.

Now move to the other side. Line it up properly and reinstall the "S" bracket on that side.

Plug in the harness.

Lower the console, and reinstall the screws.

 

wpddwash17.jpg (42351 bytes)wpddwash18.jpg (42973 bytes)

wpddwash19.jpg (46373 bytes)

Back of cabinet locks into base 

wpddwash20.jpg (84486 bytes)
Side of cabinet NOT locked in 
wpddwash21.jpg (68345 bytes)
Side of cabinet properly locked in.

 

 
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